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Panel Loading and Positioning
Once the selected layers of veneer are assembled and roughly pressed together, they are then loaded into a hot press machine. All layers are stacked such that they are aligned directly to each other, thus providing even weight and preventing shuffling.
Heating System Activation
Heated Platens: The hot press uses either steam, thermal oil or electric systems to heat platens. The platens heat up and as they do so, the adhesive in between those outer layers of veneers becomes activated which allows the glue to cure and create a permanent bond.
High Pressure Compression Process
Hydraulic cylinders create strong and even pressure when the required temperature is reached. This compresses the veneer layers very tightly, removing air gaps so well that it reaches a denser and more stable plywood structure.
Controlled Time, Temperature, and Pressure
Additionally, contemporary hot press machines utilize PLC control systems to precisely control pressing time, temperature, and pressure. Controlling is a key element to prevent under-pressing (weaken bonding) or over-pressing (material damage).
Cooling and Panel Release
Following pressing the pressure has to be released whereupon the plywood panels are extricated. The boards are naturally cooled before completeing trimming, sanding and final finish.
Final Output and Quality Impact
Hot press stage finally ensures the strength level, flatness and durability of plywood. During the hot pressing process, control must be strict for good quality boards to assure good quality furniture, construction and also export market.
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